Hydraulic changer：
Quickly switch filters in 2 seconds，non-stopping the machine
- since 1985 -
Professional Bubble Film Machine Manufacturer
- since 1985 -
Out put:165-180kg/h
Max speed:35M/min
Screw L/D ratio is 34：1
Film width :From 1600 to 2500
2-Layer Bubble Film Extruder Overview
The 2-layer bubble film extruder primarily consists of an extruding unit, a forming unit, a winding unit, and an electrical control unit. Raw materials such as LDPE, LLPDE, HDPE, PP, and recycled materials are extruded by a single screw extruder at high temperatures to produce bubble films.
Bubble Formation and Cooling Process
Bubbles are formed by a bubble roller, followed by water cooling for faster and higher-quality film production. The system is designed for optimal bubble formation to ensure consistency in the final product. The PLC (Programmable Logic Controller) controls and monitors the machine and temperature, enhancing precision and performance. The bubble film-making machine is also equipped with automatic winding and meter counting alarming systems, making it highly efficient.
Twin-Screw Extruder Advantage
Compared to the Single-Screw Extruder: The air bubble film twin screw extruder offers the significant advantage of separately controlling the thickness of both the bubble layer and the base layer. This control allows for material cost reduction and more flexible production. Additionally, it can be used with different raw material formulas to produce bubble films in various colors, which contributes to more stable machine operation.
Automatic Cutting Function
The 2-layer bubble film machine comes equipped with an automatic cutting function, which helps reduce labor costs and enhances production efficiency. This feature is especially beneficial in high-volume production scenarios, where consistency and speed are critical.
Applications of 2-Layer Bubble Film
2-layer bubble film is an excellent packing material due to its low-cost nature. The floppy bubbles act as a shockproof buffer, ensuring that customers receive intact products and preventing unnecessary losses during transport. The material is widely used in various industries, including the packaging of machine parts, electronic components, cosmetics, radiators, and artifacts.
|
Model |
HLPE-1600 |
HLPE-2000 |
HLPE-2500 |
|
Screw dia (mm) |
70/60 | 80/70 | 90/70 |
|
L/D |
34:1 |
34:1 |
34:1 |
|
Motor |
22/15KW | 30/22KW | 45/22KW |
|
Final product |
1600 |
2000 |
2500 |
|
Output |
165KG/H |
180KG/H |
180KG/H |
|
Total power/Heating power |
85/47kw |
110/60kw |
140/75kw |
|
Line speed |
25m/min |
25m/min | 25m/min |
|
Volt/Ph/Line/Hz |
380/3/4/50 |
380/3/4/50 |
380/3/4/50 |
|
L*W*H (mm) |
9300x2900x2500 |
9600x3300x2500 |
10000x3800x2500 |
|
Material |
LDPE/LLDPE |
LDPE/LLDPE |
LDPE/LLDPE |
|
Output |
Customized by configuration |
||
Quickly switch filters in 2 seconds，non-stopping the machine
It is 150% harder than 45# steel
Energy savings of up to 30% compared to traditional T-die
bubble size, depth, shape and gaps between bubbles
The larger the size of the bubble roll, the average cooling effect increases by 50%.
-Large screw L/D increase extrusion production by 20-40%.
-Can use 100% recycled material
The Machine can Simultaneous 100% recycling of the edge materials，achieve 0 waste.
-Advanced anti-interference technology /high reliability
-Advanced protection and control circuits
-The whole machine adopts AD1000
-High performance, High reliability and low noise.
